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The core of the electrode contains flux material that improves arc stability, enhances slag removal, and reduces spatter, making it easier to achieve smooth and precise welds. Suitable for both manual and automated welding processes, these electrodes are essential for achieving high-quality welds in demanding manufacturing and construction environments.

Introduction

BIS certification for flux-cored (tubular) electrodes ensures that these welding consumables meet the stringent quality standards established for metal welding applications. Under the Flux Cored (Tubular) Electrodes (Quality Control) Order, 2021, issued by the Ministry of Commerce and Industry, manufacturers of flux-cored electrodes are required to obtain BIS certification (ISI Mark) before selling their products in the Indian market. This certification ensures that the electrodes comply with the relevant specifications for welding carbon and carbon-manganese steel, providing assurance to industries about product safety, performance, and reliability. The certification process includes rigorous testing for material properties, weld quality, and consistency to meet national standards.

Why is BIS Certification Necessary for Flux Cored (Tubular) Electrodes?

BIS certification is essential for flux-cored (tubular) electrodes to guarantee their performance and safety in welding operations. The Flux Cored (Tubular) Electrodes (Quality Control) Order, 2021, mandates that only BIS-certified products are allowed in the Indian market. This certification ensures that the electrodes meet the required quality standards for welding carbon and carbon-manganese steel, providing strong, durable, and high-quality welds. Non-compliance with the BIS certification requirements can result in poor-quality welds, leading to potential structural failures. Manufacturers who do not comply with the BIS regulations face penalties under the Bureau of Indian Standards Act, 2016.

Overview of Indian Standard IS 15769:2008

IS 15769:2008 outlines the specifications for flux-cored (tubular) electrodes used in gas-shielded and self-shielded welding of carbon and carbon-manganese steel. The standard defines the chemical composition, mechanical properties, and performance characteristics required for these electrodes to ensure strong and reliable welds. It also specifies the appropriate testing methods to evaluate the welding characteristics, including arc stability, slag control, and bead appearance. Adherence to IS 15769:2008 helps ensure that the flux-cored electrodes provide optimal performance, enhancing welding productivity and the structural integrity of welded joints in various industries such as automotive, construction, and shipbuilding.

Process for BIS Certification

The BIS certification process for Flux Cored (Tubular) Electrodes involves multiple steps, designed to thoroughly evaluate a product's compliance with the required standards. Here is a general overview of the certification process:

1. Application Submission: Manufacturers must submit an application form along with required documentation to BIS.

2. Documentation Review: BIS reviews the submitted documents to ensure completeness and correctness.

3. Factory Inspection: BIS officials conduct an on-site inspection of the manufacturing facility to assess the production process and quality control measures.

4. Sample Testing: Product samples are taken and tested in BIS-approved laboratories to verify compliance with Indian standards.

5. Certification Grant: Upon successful completion of the inspection and testing, BIS grants certification, allowing the manufacturer to use the BIS mark on their products.

Documents Required for BIS Certification

To apply for BIS certification, manufacturers need to submit the following documents:

●  Application form

●  Manufacturing process details

●  Quality control plan

●  Test reports from BIS-approved laboratories

●  Factory layout and equipment details

●  Proof of business registration

●  Product specifications and technical details

●  Declaration of conformity to Indian standards

Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.

BIS Documents For Domenstic and Foreign Manufacturer Check

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Conclusion

BIS certification for Flux Cored (Tubular) Electrodes for Gas Shielded and Self-Shielded Metal Welding of Carbon or Carbon- Manganese Steel is essential to ensure adherence to quality and safety standards as per IS 15769:2008. By complying with the mentioned Quality control order, certified products provide reliable performance, enhance consumer safety, and reinforce the credibility of manufacturers in the Indian market.

Navigating the BIS certification process can be challenging, especially for small and medium-sized enterprises. EVTL India is a leading consultancy firm dedicated to assisting manufacturers in obtaining BIS certification (ISI Mark) efficiently. With expertise in managing BIS portal submissions, documentation, and regulatory fees, EVTL India ensures a smooth and successful certification process. By choosing EVTL India, manufacturers can enhance their product's marketability both in India and internationally, securing a competitive edge. Additionally, EVTL India provides ongoing support post-certification, helping manufacturers maintain compliance with BIS standards and renew their licenses as needed.